Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. This manual covers the procedure for repairing the complete transmission. This repair manual is presented in pdf format, includes 2 pages. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i so ive had to rebuild my transmission. Count on genuine zf products to fit right the first time. Zf 5hp19 transmission repair manual pdf online download. Allow time for excess oil to drip then install differential fill plug pos. This upgrade kit works perfectly, i save a lot of money.
Contains new pressure regulator valve and assembly parts. The overall seal heights on these vary depending on application. Transmission repair manuals zf 5hp19 rebuild instructions. Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. Mechatronic and valve body are only available as complete servicemechatronic. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. These transmissions appear to have a high amount of failures due to valve body failures.
Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties. Zf5hp24 parts zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Refer to figure 112 for channel plate screen location on the upper. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at. Early forms of this transmission were first introduced in 1980 and it was produced through to 2003. Like most of automatic gearboxes from german company zf model 5hp19 differs by durability and increased reliability. Sonnax transmission parts for zf zf5hp19 applications. Take this basic scenario of the sample page from zf 5hp19 valve body diagram, and see if you can tell whats wrong from it.
Introduction bmw, audi, porsche 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. Zf 5hp18 automatic transmission spare parts catalog table of contents 5hp18 transmission overview north american applications. Oil is added to the cold differential, approximately 68. Volkswagen and audi cars use a 6 speed transmission on many newer models. One type plate is located on the main housing of transmission. There should be 5 documents related to rebuilding the transmission in this.
Manufacturer pulse generator bolts years part number. Torque converter repair zf 6hp26 at 2 friction plates 95. The m has a mechanical linkage to position the manual valve. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. If you ally infatuation such a referred zf valve body manual ebook that will present you worth, get the enormously best seller from us currently from several preferred authors. Zf 5hp19 fla transmission repair manual pdf online download. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on.
Zf 5hp19 transmission repair manual pdf free online. Durable machinery for quality valve body rebuilding manufactured in the uk by. Ii preliminary information this manual covers the procedure for repairing the complete transmission. Two planetary gear sets, one ravingneaux gear set and one standard. Please, have the position number and model number prepared when you call. It should be noted that this model is extremely critical to oil starvation. Zf5hp19 teardown in this video, i teardown a 5hp19 out of a bmw 3 series, this car.
Zf 6hp19 6hp28 transmission failures due to bad valve. Zf 5hp18 automatic transmission spare parts catalog. Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in the network that in its turn leads to problems with lubricant and transmission overheating. Zf 5hp19 fla transmission repair manual pdf free online. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i. Zf 5hp19 user guide zf 5hp19 user guide teana j31 manual, houghton mifflin spanish workbook answers, caterpillar 950 wheel loader service manual, ent study guide. For all other 5hp19 transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more in formation about available spare parts and kits. Zf 5hp19fl automatic transmission spare parts catalog 5hp19fl technical information 5hp19fl general differential oil filling procedure adding oil to 5hp19fl differential. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Zf 5hp24 automatic transmission spare parts catalog. Contact zf for the most updated part number for example. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Preliminary information, illustration of transmission, power flow diagram, specifications, adjusting work, checking transmission, oil flow chart, removing bearing shells, bearings etc.
Spring installs into the case, followed by the thermal. Zf passenger car transmission distributor for more information about available spare parts and kits. Zf 5hp19 valve body removal removal of the valve body from a zf 5hp19. Zf 5hp19fl automatic transmission spare parts catalog. The temperature must be between 30 50 degrees celsius. Make sure you are using the latest design for your application. Zf 5hp19 automatic transmission spare parts catalog. This is what makes a revmax zf 5hp19 valve body superior to the rest. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. This transmission is manufactured in germany by zf and carries the bmw. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup clutch type torque converter. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts.
Zf 5hp19fla automatic transmission spare parts catalog. Spare parts each transmission is divided into groups e. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Continue to add oil until a continual dribble is seen to run out of the level orifice. Refer to figure 106 for upper valve body exploded view and identification of valves. All disassembly and reassembly work should be carried out in the order described. We offer a resulting pdf file created in test scenario mode at the end of the. Zf 5hp19 valve body removal removal of the valve body from a zf 5hp19 automatic transmission. Use the link above to browse parts not shown in the diagram.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf suggests this be replaced on every valve body rr. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. These units are notorious for several complaints, the most common being. Click on a part number to view part variations, pricing, and availability. Refer to figure 107 for lower front valve body exploded view and identification of valves.
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